GENERAL DESCRIPTION
1. Manufacturing specification : According to the design drawings and standard provided by Metis Group.
2. Roller width :1650mm
3. Speed : Max 30M/Min.
4. Driven power : Ac inverter motor, linkage control system
5. Voltage : 3 phases, 380V×50Hz
6. Motor power ：about 70KW，Electric heating : about 18KW, Total power 82KW
7. Heating form ：heat conduction oil ；hot air circulation
8. Tension control：10Kg/M—150Kg/M.
9. Apply to material ：PU, PVC.
10. Dimension: L*W*H=35M * 3.5M * 3M
MACHINE MAIN ITEM LIST
A. EPC auto edge correcting unwinding system …………………………………....................................................…….…1SET
1. Type : Auto edge control, roller type moving way, two unwinding positions
2. Max unwinding diameter : ø1000mm
3. Machine frame and stand : steel plate weld structure.........................................................................................................1UNIT
4. Unwinding : shaft stand unit 4unit...............................................................................................................................................4UNIT
5. Unwinding shaft:38*38m/m square axis* ø89mm *1650mm, unwinding tube.......................................................... 2PCS
6. Tension control: endless band brake device.........................................................................................................................2UNITS
7. Chrome plating guiding roller and bearing.............................................................................................................................1UNIT
8. EPC auto-edge correcting device with oil hydraulic cylinder : ø63*300mm and 2HP oil hydraulic pump....1UNIT
B. Oil hydraulic type accumulator for 15 M length.........................................................................................................1SET
1. Type ：oil hydraulic elevating control
2. Machine stand：160mm channel steel weld.............................................................................................................................1SET
3. Active guiding roller：ø88mm steel roller with chrome plating, with bearings....................................................7PIECES
4. Passive guiding roller：ø88mm steel roller with chrome plating, with bearings..................................................8PIECES
5. Active guiding roller fixed frame : 12mmT steel plate......................................................................................................2PIECES
6. Lifting/down oil hydraulic cylinder：ø80*1100mmST......................................................................................................2PIECES
7. Lifting/down pulley device............................................................................................................................................................4UNITS
8. Elevating device: chain wheel, chain, fix shaft, bearings, etc................................................................................................1SET
9. Limited switch....................................................................................................................................................................................2PIECES
10. Guiding roller：ø88 steel roller with chrome plating, with bearings.........................................................................3PIECES
11. Oil hydraulic driven device ：oil case, motor, pump, pressure gauge,
adjusting valve and Safety valve etc,.................................................................................................................................................1UNIT
12. Control switch and oil hydraulic pipe line with in machine...............................................................................................1UNIT
13. Safety guard：40mm square tube weld................................................................................................................................2PIECES
14. Pressing traction roller：ø125mm rubber roller with bearings......................................................................................1PIECE
15. Pressing guiding roller：ø125 chrome plating roller with bearings ...........................................................................1PIECE
16. Pressing air cylinder:ø63*75mmST...........................................................................................................................................2UNITS
17. Pressing roller seat..........................................................................................................................................................................2UNITS
18. Air conditioning unit ：switch valve and air pipeline construction with in machine.............................................11UNIT
19. Ø120 rubber roller with bearing................................................................................................................................................2PIECES
20. 10kg/m2 powder brake...................................................................................................................................................................1UNIT
21. Transmission gear wheel unit........................................................................................................................................................1UNIT
C. Three rollers printing machine (Customer-owned)
D. 18M vertical stretching unit.......................................................................................................................................1UNIT
1. Vertical keyboard driven roller, chain-type
2. Stretching range 1200 mm*1600mm
3. Stretching chain：RS,4”Pitch
4. Pin stenter：12#*12, needle-type...................................................................................................................................................1UNIT
5. Stretching chain rail ：FC 25 casting............................................................................................................................................1UNIT
6. Rail fixed join plate device................................................................................................................................................................1UNIT
7. Stretching chain auto timing oiling device............................................................................................................................2UNITS
8. Rail moving roller bearing stand device....................................................................................................................................1UNIT
9. Rail bearing stand moving pole：100mmH steel..................................................................................................................1UNIT
10. Stretching chain tension controller...........................................................................................................................................2UNITS
11. Stretching rail entrance/exit fixed frame：12#channel steel weld................................................................................2UNITS
12. Pressing and traction brush roller：210mm∮.....................................................................................................................4PIECES
13. Pressing and traction seat device.............................................................................................................................................4UNITS
14. Pressing and traction air cylinder：50mm∮*50mmST........................................................................................................4PIECES
15. Switch valve and air pipeline construction with in machine.........................................................................................1UNIIT
16. Auto-edge correcting on rail entrance ：light sensor type EPC driven motor and screw.....................................2UNITS
17. E.P.C 1/2HP driven motor and screw device...........................................................................................................................2UNITS
18. Rail width adjusting：38mm∮, to-and-fro type screw device.............................................................................................1UNIT
19. Width linkage adjusting:32mm∮linkage shaft and warm wheel device.................................................................1PIECE
20. Width adjusting 2HP driven motor and warm wheel reducer.....................................................................................1UNIT
21. Guiding roller：100mm∮stainless steel roller with bearings........................................................................................4PIECES
22. Oil holder：2mm steel plate weld..........................................................................................................................................2PIECES
23. Master driven15HP motor and warm wheel reducer........................................................................................................1UNIT
24. Safety cover & transmission unit..................................................................................................................................................1UNIT
E. 18M hot air circulation type drying oven.........................................................................................................................1UNIT
1. Type : 18M hot air circulation type drying oven ，auto-temperature control
2. Frame：100# square steel and plate ，subsection oven as a whole...................................................................................1UNIT
3. Heat insulation plate outside：δ1.5mm cold rolled plate...............................................................................................1UNIT
4. Insulation cotton label 120 grams, cold plate and insulation between the layers of aluminum paper to increase
the insulation effect......................................................................................................................................................................................1UNIT
5. Heat insulation plate inside：δ1.0mm galvanized sheet.....................................................................................................1UNIT
6. Heat insulation door moving device..........................................................................................................................................1UNIT
7. Oven explosion proof cleaning door.............................................................................................................................................5PIECES
8. Temperature control gauge ：P.I.D electrical type...................................................................................................................3SETS
9. Temperature detector：resistance-typePT-100*900mmL..................................................................................................3PIECES
10. 20,0000 kilocalorie heat exchanger,：STB-35, with extended surface tube type..........................................................3SETS
11. Thermal energy converter suspension type strainer
12. Blast &inducing air pipeline：δ0.8mm galvanized sheet.............................................................................................3UNITS
13. Air exhaust and inducing pipeline：δ0.8mm galvanized sheet........................................................................................3UNITS
14. Air blasting, air exhausting, air circulation device, air flow adjusting device................................................................3UNITS
15. Air blasting unit inside：δ0.8mm galvanized sheet...........................................................................................................3UNITS
16. Air blasting：3½#blower and 5HP*4P driven motor unit...........................................................................................6UNITS
17. 2# multiple wings exhaust fan &2HP driven motor unit...............................................................................................3SETS
18. Each six meters have one insulation board , the bottom of the machine also has insulation board....................1UNIT
19. 1,5 m electric heating cover: heating power 18KW, manual lift, stop automatically stop heating.........................1UNIT
F. Cooling unit..................................................................................................................................................................................1SET
1. Type ：water circulation cooling type
2. Machine frame：16#10# square steel...........................................................................................................................................1UNIT
3. Cooling roller：ø500mm stainless steel roller, with bearing , one in one out.........................................................4PIECES
4. 1.5＂two-way water jointer ，valve and mental connecting hose.............................................................................8PIECES
5. Ø88mm stainless steel guiding roller.........................................................................................................................................1PIECE
6. 3HP driven motor and warm wheel reducer..................................................................................................................................1UNIT
7. Safety cover and transmission chain............................................................................................................................................1UNIT
8. Trimming machine: bilateral motor, bilateral round knife, adjustable width and width,
with a group of traction roller..................................................................................................................................................................1UNIT
G. Winder with gyral arms...........................................................................................................................................................1SET
1. Type ：double winding axis
2. Max winding diameter：ø1000mm
3. Effective winding width：1550mm
4. Machine frame：120mm, channel steel and iron plate...............................................................................................................1SET
5. Central shaft steel shaft seat unit...................................................................................................................................................1UNIT
6. Safety collect and shaft stand unit................................................................................................................................................1UNIT
7. Winding frame：30mmT steel plate..............................................................................................................................................2PIECES
8. Winding：30*30mm *ø89mm winding tube, winding shaft seat...................................................................................1UNIT
9. 360 round turn rotary ：big warm wheel and pole.................................................................................................................1UNIT
10. Guiding roller：ø88mm stainless steel roller with bearing...................................................................................................1PIECE
11. 5HP winding driven motor and warm wheel reducer............................................................................................................1UNIT
12. 3HP driven motor for gyral arms rotary and gear reducer.....................................................................................................1UNIT
13. Safety cover and transmission unit..................................................................................................................................................1UNIT
14. Electronic control panel.......................................................................................................................................................................1UNIT
15. 5HP inverter................................................................................................................................................................................................1SET
H. Electrical controlling box and control panel........................................................................................................................1SET
1. Controlling box：1.6mmT steel plate weld acrylic board in front ，each motor has light indication flow
2. Main control parts &f unction: motor between control unit , motor for blower , exhaust fanon/of and temperature control for drying oven
3. Composition of the cabinet ：Including the buttons, ammeters voltmeters, electrical switches, nonfuse switches, temperature controller, wire casing internal wires, cooling fan etc.
4. Electrical component brand ：Partial is from Japan
5. Control panel: to control the motor on/off, there are signal light, urgent stop button, buzzer, motor speed indicator etc.
I. Air and transmission system.................................................................................................................................................1UNIT
1) Pneumatic pressure part :
（a） Tubing of air compressor to switches of air cylinder
（b） Tubing of air compressor to inflation of air expanding shaft
（c） Add two sets of three-point compose(pressure regulating + draining +oil filter) to air feeding point
（d） Flow switch at all cylinders, assembly of accessories, solenoid valve, relay ,etc.
2) Transmission part :
（1）Cone belt part :
A. Belt pulleys for fixation
B. Cone belt for installation
（2）Chain pitch wheel part :
A. Chain pitch wheel for fixation.
B. Chain for installation and tightness
C. Add lubrication to all gear and chain
J. Machine surface processing
1．Processed with KEBAO rust remover.
2．Plaster, burnish to level.
3. Advanced airbrush painting for two times.
4. Machine color : Blue and grey white color.
MACHINE DRAWING
